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美(mei)國fairchild仙(xian)童變(bian)送(song)器(qi)的選(xuan)型(xing)原(yuan)則
選(xuan)型(xing)註(zhu)意(yi)事項(xiang):在(zai)諸(zhu)類儀(yi)表(biao)中,變送(song)器(qi)的應用zui廣(guang)泛、zui普遍,變(bian)送(song)器(qi)大(da)體分(fen)為壓(ya)力(li)變(bian)送(song)器(qi)和(he)差壓(ya)變送(song)器(qi)。變(bian)送(song)器(qi)常(chang)用(yong)來測(ce)量(liang)壓(ya)力(li)、差壓(ya)、真(zhen)空、液位(wei)、流(liu)量(liang)和密度等(deng)。變送(song)器(qi)有兩(liang)線制和(he)四線(xian)制之(zhi)分(fen),兩線(xian)制變(bian)送(song)器(qi)尤(you)多(duo);有智(zhi)能和(he)非智(zhi)能之(zhi)分(fen),智(zhi)能變(bian)送(song)器(qi)漸多(duo);有氣(qi)動和(he)電(dian)動(dong)之分(fen),電(dian)動(dong)變送(song)器(qi)居(ju)多(duo);另外,按(an)應(ying)用(yong)場(chang)合(he)有本安(an)型(xing)和(he)隔爆(bao)型(xing)之(zhi)分(fen);按(an)應(ying)用(yong)工(gong)況變(bian)送(song)器(qi)的主要(yao)種類如(ru)下:
低(di)(微)壓(ya)/低(di)差壓(ya)變送(song)器(qi);
高(gao)壓(ya)/高差壓(ya)變送(song)器(qi);
絕(jue)壓(ya)/真(zhen)空/負(fu)壓(ya)差壓(ya)變送(song)器(qi);
高(gao)溫/壓(ya)力(li)、差壓(ya)變送(song)器(qi);
耐(nai)腐蝕/壓(ya)力(li)、差壓(ya)變送(song)器(qi);
易結晶/壓(ya)力(li)、差壓(ya)變送(song)器(qi)。
變(bian)送(song)器(qi)的選(xuan)型(xing)通(tong)常(chang)根據安裝條件(jian)、環(huan)境條件(jian)、儀(yi)表(biao)性(xing)能、經(jing)濟性(xing)和應用介質等(deng)方(fang)面(mian)考慮。實際(ji)運(yun)用(yong)中分(fen)為直接測(ce)量(liang)和間接測(ce)量(liang);其(qi)用途(tu)有過(guo)程(cheng)測(ce)量(liang)、過(guo)程(cheng)控(kong)制和裝置聯(lian)鎖(suo)。常(chang)見的變送(song)器(qi)有普通(tong)壓(ya)力(li)變(bian)送(song)器(qi)、差壓(ya)變送(song)器(qi)、單(dan)法(fa)蘭(lan)變(bian)送(song)器(qi)、雙(shuang)法蘭(lan)變(bian)送(song)器(qi)、插(cha)入(ru)式法蘭(lan)變(bian)送(song)器(qi)等(deng)。
壓(ya)力(li)變(bian)送(song)器(qi)和(he)差壓(ya)變送(song)器(qi)單(dan)從(cong)名詞上講測(ce)量(liang)的是壓(ya)力(li)和(he)兩(liang)個壓(ya)力(li)的差,但(dan)它們(men)間接測(ce)量(liang)的參(can)數(shu)是(shi)有很多(duo)的。如壓(ya)力(li)變(bian)送(song)器(qi),除(chu)測(ce)量(liang)壓(ya)力(li)外(wai),它還(hai)可(ke)以測(ce)量(liang)設備(bei)內的液位(wei)。在(zai)常(chang)壓(ya)容器(qi)測(ce)量(liang)液位(wei)時,需用(yong)壹臺(tai)壓(ya)變即(ji)可(ke)。當測(ce)量(liang)受(shou)壓(ya)容器(qi)液位(wei)時,可(ke)用兩(liang)臺(tai)壓(ya)變,即(ji)測(ce)量(liang)下限壹臺(tai),測(ce)量(liang)上限(xian)壹臺(tai),它們(men)的輸出信號可(ke)進(jin)行(xing)減(jian)法(fa)運(yun)算(suan),即可(ke)測(ce)出(chu)液位(wei),壹般選(xuan)用(yong)差壓(ya)變送(song)器(qi)。在(zai)容(rong)器(qi)內液位(wei)與(yu)壓(ya)力(li)值(zhi)不(bu)變的情況下它還(hai)可(ke)以用(yong)來測(ce)量(liang)介質的密度。壓(ya)力(li)變(bian)送(song)器(qi)的測(ce)量(liang)範(fan)圍可(ke)以做(zuo)的很寬,從(cong)絕(jue)壓(ya)0開始可(ke)以到100MPa(壹般情(qing)況(kuang))。
選(xuan)型(xing)原(yuan)則:在(zai)壓(ya)力(li)/差壓(ya)變送(song)器(qi)的選(xuan)用(yong)上主要(yao)依據:以被(bei)測(ce)介質的性質指(zhi)標(biao)為準,以(yi)節約(yue)資金(jin)、便於安裝和(he)維(wei)護(hu)為參(can)考。如被(bei)測(ce)介質為(wei)高黏度(du)易結晶強腐蝕的場合,必(bi)須(xu)選(xuan)用(yong)隔離型(xing)變(bian)送(song)器(qi)。
在(zai)選(xuan)型(xing)時(shi)要(yao)考慮它的介質對膜(mo)盒(he)金(jin)屬(shu)的腐蝕,壹定(ding)要(yao)選(xuan)好(hao)膜盒(he)材(cai)質,否(fou)則使(shi)用(yong)後(hou)很短時間就會(hui)將外(wai)膜(mo)片(pian)腐蝕壞(huai),法蘭(lan)也會(hui)被(bei)腐蝕壞(huai)造成(cheng)設備(bei)和(he)人(ren)身(shen)事故(gu),所以材(cai)質選(xuan)擇(ze)非(fei)常(chang)重(zhong)要。變送(song)器(qi)的膜盒材(cai)質有普通(tong)不(bu)銹鋼(gang)、304不(bu)銹鋼(gang)、316L不(bu)銹鋼(gang)、鉭膜(mo)盒材(cai)質等(deng)。
在(zai)選(xuan)型(xing)時(shi)要(yao)考慮被(bei)測(ce)介質的溫度,如果溫度高壹般為(wei)200℃~400℃,要(yao)選(xuan)用(yong)高溫型(xing),否(fou)則(ze)矽(gui)油會(hui)產(chan)生(sheng)汽化(hua)膨脹,使(shi)測(ce)量(liang)不(bu)準。
在(zai)選(xuan)型(xing)時(shi)要(yao)考慮設備(bei)工(gong)作(zuo)壓(ya)力(li)等(deng)級,變送(song)器(qi)的壓(ya)力(li)等(deng)級必(bi)須(xu)與(yu)應(ying)用場(chang)合(he)相符(fu)合。從(cong)經(jing)濟角度上講,外膜盒及(ji)插(cha)入(ru)部(bu)分(fen)材(cai)質比(bi)較(jiao)合適(shi),但(dan)連接(jie)法(fa)蘭(lan)可(ke)以選(xuan)用(yong)碳(tan)鋼(gang)、鍍(du)鉻,這樣會(hui)節約(yue)很多(duo)資金(jin)。
隔離型(xing)壓(ya)力(li)變(bian)送(song)器(qi)選(xuan)用(yong)是選(xuan)用(yong)螺紋(wen)連接(jie)形(xing)式的,這樣既(ji)節約(yue)資金(jin)安裝又(you)方(fang)便。
對於普通(tong)壓(ya)力(li)和(he)差壓(ya)變送(song)器(qi)選(xuan)型(xing),也要(yao)考慮被(bei)測(ce)介質的腐蝕性問題(ti),但(dan)使(shi)用(yong)的介質溫度可(ke)以不(bu)考慮,因(yin)為(wei)普通(tong)型(xing)壓(ya)變是(shi)引壓(ya)到表內,長期工(gong)作(zuo)溫度為常溫,但普通(tong)型(xing)使(shi)用(yong)的維護(hu)量(liang)要比隔離型(xing)大(da)。首先(xian)是(shi)保溫問題(ti),在(zai)北(bei)方(fang)冬季零下,導(dao)壓(ya)管會(hui)結冰(bing),變(bian)送(song)器(qi)無(wu)法工(gong)作(zuo)甚(shen)至(zhi)損壞(huai),這就需要(yao)增(zeng)加伴(ban)熱(re)和(he)保(bao)溫箱等(deng)。
從(cong)經(jing)濟角度上來講,選(xuan)用(yong)變送(song)器(qi)時(shi),只要不(bu)是易結晶介質都(dou)可(ke)以采(cai)用普通(tong)型(xing)變(bian)送(song)器(qi),而(er)且(qie)對於低(di)壓(ya)易結晶介質也可(ke)以加吹(chui)掃(sao)介質來間接測(ce)量(liang)(只要工(gong)藝允(yun)許(xu)用(yong)吹(chui)掃(sao)液或氣(qi)),應用(yong)普通(tong)型(xing)變(bian)送(song)器(qi)就(jiu)是(shi)要(yao)求維護(hu)人員多(duo)進(jin)行(xing)定時(shi)檢(jian)查,包括各(ge)種導(dao)壓(ya)管是(shi)否泄漏(lou)、吹(chui)掃(sao)介質是(shi)否正(zheng)常、保(bao)溫是否良好(hao)等(deng),只要維(wei)護(hu)好,大量(liang)使(shi)用(yong)普通(tong)型(xing)變(bian)送(song)器(qi)壹次性投資會(hui)節約(yue)很多(duo)。
從(cong)選(xuan)用(yong)變送(song)器(qi)測(ce)量(liang)範(fan)圍上來說,壹般變(bian)送(song)器(qi)都(dou)具(ju)有壹定(ding)的量(liang)程可(ke)調範(fan)圍,將使(shi)用(yong)的量(liang)程範(fan)圍設在(zai)它量(liang)程的1/4~3/4段,這樣精度會(hui)有保(bao)證,對於微差壓(ya)變送(song)器(qi)來說更(geng)是(shi)重要(yao)。實踐(jian)中有些(xie)應(ying)用(yong)場(chang)合(he)(液位(wei)測(ce)量(liang))需要(yao)對變(bian)送(song)器(qi)的測(ce)量(liang)範(fan)圍遷(qian)移(yi),根據現(xian)場(chang)安(an)裝位(wei)置計(ji)算(suan)出(chu)測(ce)量(liang)範(fan)圍和(he)遷(qian)移(yi)量(liang),遷(qian)移(yi)有正(zheng)遷(qian)移(yi)和(he)負(fu)遷(qian)移(yi)之(zhi)分(fen)。